Start New Production | Company Name

Product

Mould Number

Mould Shelf Number

Customer Name

Order Number

Machines

Specifications Cycle Time

Actual Cycle Time

Specifications Shot Weight

Actual Shot Weight

Sprue Weight

Barrel Purge Weight

Colour	Code	Production Quantity per Colour

Material	Type	Grade	Percentage (%)

Sr	Startup Tasks	Checked
1	Injection unit is retracted
2	Mould platens are sufficiently open for
3	Mould locating ring is center to the machine locating ring
4	All clamps are parallel.
5	All bolt threads are 1.5 times the diameter of the bolt
6	All bolts are torqued to 120nm
7	Ejector bar is attached and ejector coupler is locked
8	Lifting strap has been removed and placed on the wall mounted black box
9	Water pipes are connected, turned on and working correctly
10	Air pipes are connected, turned on and working correctly. Note: When connecting air to an air poppet valve first spray some lubricant into the pipe to lubricate the poppet valve
11	Hydraulic pipes are connected and working correctlly
12	Mould position, ejector system & injection unit are zeroed (if applicable) and working correctly
13	Mould clamping force has been set (if applicable)
14	Mould face is clean
15	Pins & bushes are lubricated
16	Mould program has been loaded
17	Set the machine counter to zero & enter the correct schedule
18	Correct material & masterbatch is at the machine and loaded into the hopper
19	Check that the masterbatch doser is on (if applicable)
20	Check barrel is at the correct temperature and barrel soaking is complete
21	Check hot-runner (if applicable) is at the correct temperature
22	Check the recovery position is correct
23	Start machine cycle on single cycle only
24	Check parts confirm to the product specifications.